Hey guys,
Just thought i'd share a little project i did for a mate over the weekend, if you don't like or .. anything really, then feel free to talk up, i handle criticism well. I am not a welder or a mechanic, they're both just hobbies i that i try my best not to be dodgy at.
The project was fairly simple: make an intercooler kit for a stock R32 GTS-T, using no more than 2 metres of straight stainless, and silicon pieces we had lying around (2 x 90's, 1 x 45, 1 x straight). I also wasn't allowed to cut any extra holes in the body, and the reo couldn't be touched. This basically left me with only one way to do it - return-flow intercooler kit.
Now i know there will be LOTS of hate for all the lobster cuts - yes they were time consuming, but we could only use what we had then and there, and we didn't have any bends - not that you could buy any that have a tight enough radius for what we needed anyway.
Pictures are more fun than words, so yeah:
These are basically the three pipes required for the whole thing. Not pictured is a 15cm straight section we also used.
All of the pipes got some little weld beads put on the end to stop the piping from popping off. Unfortunately i didn't take any photos - my bad.
Due to the weight of stainless, the long section of pipe required me to weld a bracket that bolted to one of the factory holes in the body. This bracket also helps keep the piping from touching the body of the car and the intercooler (there was probably less than 5mm space either side of the pipe with it running behind the cooler).
Once the front-bar was back on, the silicon pieces and pipe were unable to be seen. If the cooler was completely black, you'd hardly tell it was there.
Looks virtually stock!
Sorry i didn't get more pictures of the finished job; it was late and VERY cold by the time we finished.
The kit works well; there appears to be a noticeable improvement in power, but most importantly it still looks standard to the po-lice. I'm suprised the japanese brands have steered away from these types of kits, especially since they aren't destructive in any way and are completely reversible, but i guess they have to keep up with trends(?). I hope you enjoyed reading/looking, or were inspired somewhat to maybe make your own.
Love, Seamus (and Sam)