I have a Apexi AX53B70 internally gated (aftermarket actuator) 380hp turbo on my RB20DET, but I have heard people with similar problems with HKS and Garrett internally gated turbos as well.
I am having problems with the boost creeping as the engine rises through the revs and it can not be controlled to hold less than 20psi approaching redline. This is NOT a boost controller problem as it is unable to hold boost to less than this with the actuator line connected straight to the turbo outlet. Is there any way to fix this as sometimes i would rather use low boost to conserve my engine (eg: drift and track days)
The car used to only creep up slowly towards 1 bar when it arrived from japan, but now i have increased the intake and exhaust flow (by changing the dump pipe, larger FMIC and air filter) it will not be controlled to anything under 1.4bar.
I am assuming that this has to do with internal gates lack of abilty to flow enough air to lower the boost pressure. Therefore I have been approached with 2 options that may work...
1. Buying a aftermarket manifold to suit a external gate application, weld the internal gate shut and use a external gate to control boost.
2. Improve the flow of the internal gate by using a larger actuator flap and grinding out a larger hole to improve flow
Neither of these options appeal to me as they would involve modifying my expensive turbo. Also the first option which i know has been known to work on other cars is a fairly expensive process when you have to buy a external gate, manifold and new exhaust to suit the high mount.
Does have any bright ideas or solutions to the problem, i know it is not only me struggling with this so any advice for a cheap solution would be much appriciated
Thanks in Advance
Simon