You MUST run a far bigger return from the surge tank to the main tank or your going to pressurise the whole system which is what happened to Pupsi.
Imagine you have a stock pump as a lifter and 2 x 044s after your surge tank and your engine is at idle.......you have about 6 liters per minute of fuel from the main tank just flowing through the surge tank keeping it flooded, with that pump alone there may be "very slight" pressure in the surge tank even if the return is the same size as the feed.
At idle your engine is consuming very little fuel so its not using much of the 6 liters per minute the lift pump is supplying and most of the fuel your 2 x 044s are flowing is comming straight back to the surge tank.
Your return from the surge to the main tank is already being used to capacity to keep up with the 6 liters per minute the lift pump is supplying so how is the extra 10 liters or so per minute from the engine suppose to get back from the surge tank to the main tank without creating pressure?
Robbie.
That there is quoted from Robbie from RIPS off the pommie forum. Similar thread!
I suppose a cheap way around this is throw another -6 fitting in the surge tank and run 2 return lines back to the main tank.