Bit of an update of what happened last night. Some of you might have read my thread in the FI section. Thought I'd post it in here too for anyone still following this build thread.
"So, my afternoon and night got interesting yesterday. Was going to head out the the harry's meet cause i was bored as fark... Decided to put the front timing cover back on to make it look a bit better. Marked up the CAS and everything as normal, took it off then put it all back on as normal. Cranked it over and heard a crunch so shut it down and took it all apart again.
After a bit of probing and prodding, I found that the "half moon" nubs in the CAS and on the end of the cam must not have been lined up perfect and it snapped the one off the end of the cam.... Not an ideal situation.
After some head pondering between a mate and I we came to a resolution. We ended up being able to line up where the half moons would be and get the CAS back on in that spot then line up the original markings we made.
Put it all back together and started it up and it cranked over fine and sounded like normal. We free revved it a bit and all seemed good, next was time to take it for a drive and see what it was like under load. We started with normal driving and occasionally getting into boost, all seemed fine. We gradually started giving it more and more throttle and everything was good. Finally we did one last pull, full noise through all 5 gears and it was exactly the same as normal.
Even still I may look into a replacement cam just to be safe.."