So nothing i did worked. For the record this is with a GKtech fan and 52mm alloy ebay radiator. The car would get 6-7 laps in then just overheat. Once the temperature cracked 100deg it would continue all the way to 120 (which was where my water temp gauge finishes) and just sit there, presumably still increasing in temperature. Sitting in the pits pouring water over the top radiator tank and spraying a mist over the entire surface of the radiator and intercooler letting it idle trying to get it to cool down. Even that would not drop the temps to below 110 degrees. Removed the thermostat and nothing changed. Changed to a larger radiator (still ebay special) and nothing changed. Once it got past 100 degrees there was absolutely zero stopping the temperature from continuing to increase. I drove at 3-4000 RPM to try and get the clutch fan to cool the engine down, drove at about 80km/h in 5th gear using as little RPM as possible to try and cool it down, but honestly nothing worked. I also fully flushed the engine block forwards and backwards, the same with the radiator. Used brand new coolant every time and fully bled the system properly before each time on track. Tried both a .9 bar and 1.1 bar radiator cap.
I am thinking it may have done a headgasket when it overheated the first time, and subsequently leakes pressure into the cooling system pushing all the coolant out of the system, as my overflow was filling each and every time. It doesn't show any signs of a blown headgasket (oil in water) but i haven't done a compression test yet to confirm. Any thoughts appreciated.