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anneal?? i did but they leak cos theyve already been squashed down

Anneal=use a gas torch [or your mums gas stove], dangle the copper washer on a bit of thin tie wire, let it get cherry red with the heat, then dunk it in a cup of cold water. This process softens the copper and restores its sealing properties. A metalurgist will tell you that the heating and rapid cooling re-aligns the crystal structure in the metal.

It is [very] good practiser to do this with all copper washers/gaskets before using them, even new ones should be done. The manufacture processes [metal rollers and metal stamps] tend to work harden the metal. Added to this the washers could have been bumped around when shipped out to the warehouse where they laid around for months in the atmosphere absorbing oxygen etc which also adds to the hardness/brittleness. Annealing fixes all this up. Older cars and motorcycles [pre 1960's] regularly used copper head gaskets, manifold gaskets, washers etc, these gaskets were annealed and used again and again with every rebuild and worked fine.

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