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Bosch 040 Fuel Pump Install

Musky

By Musky,
in General Maintenance

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Musky Experienced

Musky

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Posted (edited)

G'day guys. I thought i'd save me some cash and install my 040 fuel pump myself. Now i searched in the tutorial section and was going by this tute: http://www.skylinesaustralia.com/forums/in...75&hl=bosch and all seemed to be going ok.

As i started to pull the hoses off (as per the tute) i got the top hose off, which only dribbled a little fuel, then i proceeded to take the bottom hose off (which is circled in red in the attached pic) and it started to absolutely piss out fuel. Is there something i have done wrong? In the tute it says the hoses should only leak a little, but this hose was pouring fuel out and i had to reattach it.

Any help would be appreciated as i dont want to put it all back together only to find out it was something simple. AND i dont want to have to pay someone to do it!

Heres the pic:

post-25513-1172458944.jpg

:spank:

Musky

Edited by Musky
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FOG35 Collaborator

FOG35

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Posted

Did you take the fuse for the fuel pump off and then turn the engine over a few time to let all the pressure out of the fuel rail? If you didnt then fuel will come out of the hose for a little while.

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Musky Experienced

Musky

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Well i took the fuse cover off and unfortunately i cannot read Japanese....

I dont suppose anyone would know off the top of their head which fuse is for the fuel pump?

I have a pic if it helps...

post-25513-1172544453.jpg

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KILLA33 Contributor

KILLA33

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Posted

I hope that tank is not the same as my series 2 R33 GTR. If it is the pump wont fit. I got a shock when I pulled out the pickup assemly to find that it was nothing like the pictures of the 040 being fitted to a series one GTST. You have a plastic screw on cap like mine, not a screw on plate.

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SECURITY Grand Master

SECURITY

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i loosen the cap before i remove any of the lines. when fuel comes out i just let the sucker drain back into the tank. you may cop a face full though so be careful.

also, youve got some ugly looking wiring jobbie in your boot, clean it up before letting fuel all over the place.

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OVADRV Collaborator

OVADRV

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mate if i were you i would disconnect the battery after youve depressurised the fuel system,just looking at that wiring you dont want any sparks near that tank.

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RANDY Veteran

RANDY

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Agreed, that wiring is horrible! =-o

Disconnect battery.

I saw a few steps of a R32 GTR replacement fuel pump when my mate did his.

From memory, he went under the car and hose-clamped off the fuel line (the high-pressure outlet one. Return shouldn't be too bad) where the line changes to rubber pipe for a bend.

That might save a lot of fuel flying back out in yer eye!

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Musky Experienced

Musky

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Thanks for the replies guys.

I ended up just taking the fuel pump fuse out and turning the engine over a few times. There was still some fuel spilling out but it wasnt too bad.

It was a bit of a mission getting it in but it ended up fitting.

And i agree with you guys, that wiring IS horrible, thankfully its not from my car, its a pic from the tutorial that i used as an example!

:)

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