Jump to content
SAU Community

Recommended Posts

Ok i have decided to put together a tutorial for installing new discs. i thought this might help a few people, so they dont make the same mistakes I once did.

Step one:

Once you have safely jacked the car up and removed the wheel, pull out the brake pads. If unsure about this, Click here , for brake pad replacement/removal tutorial.

Step two:

Find the two caliper bolts at the rear of the caliper (see pic.)

DSCN4505.jpg

You may need a fairly long breaker bar to initially loosen the bolts as they are very tight. When you have removed the caliper from the mount be sure to rest it on a bench, on a suspension link (as in the picture) or just tie it up with string. It is important not to twist bend or hang the caliper by the brake line as it may damage the line.

DSCN4493.jpg

Step three:

For the front disc it should easily slide off the hub.

For the rear disc it may be a little more difficult, sometimes fusing to the hub or the handbrake (drum brake inside disc) holding it in position.

Note: make sure the Handbrake is OFF or you will not be able to pull the disc off.

Using the threaded holes here screw in two bolts (M8x1.25) into the hole.

DSCN4485.jpg

You will find they push the disc off the hub. After the initial bolt push the disc should simply slide off the hub and drum brake.

It should look like this:

DSCN4495.jpg

Step Four:

Ensure you clean the new disc's braking surface with brake cleaner or paint thinner to remove the anti-rust lubricant the manufacturer applies for storage. This lubricant can contaminate pads and seriously effect braking.

Step Five:

Simply slide the new disc over the hub and into position.

Remember to fit rubber plug on the new disc. If your new disc didn’t come with one, just use the one from the old disc.

DSCN4500.jpg

DSCN4501.jpg

Step Six:

Gently slide the caliper back into position and tighten caliper bolts. (according to the R32 GTR manual 92-118Nm)

Step Seven:

slide brake pads back into position. Fit pins and clips. Sit in drivers seat and pump the brakes a few times until it feels firm again. Fit the wheel back on, and you are done!

I hope this helps a few people.

Ben.

Link to comment
https://www.sau.com.au/forums/topic/40346-brake-rotor-disc-installation/
Share on other sites

  • 1 year later...

Thanks for this one !

Did my fronts (well one of em) yesterday using this tutorial.

Just thought I'd add one extra pic.

I did my fronts on the R33 GTS-T and found a couple of extra bolts to undo so you don't hurt you're brake line. (See piccie)

Pretty obvious what I mean, and they're not hard to undo...compared to those bugga caliper bolts !

THanks Bbenny!!! :)

post-5823-1134078508.jpg

  • 2 weeks later...

I request this thread be stickied.

Good on you Birnie for finding it dude. I wish I had searched for it two weeks ago :(

Adjusting hand brake

If you are removing your discs it is probably a great time to check your handbrake. The R32 manual says to to:

Place the disc on the studs and fit wheel nuts so disc is secured to the hub.

(Give the adjuster a good blast with brakekleen)

Turn the adjuster from the top and towards the vehicle. ie. you are pushing the screwdriver into the top and it will click as it rotates away from you.

Once the disc is locked and immobilised, rotate the adjuster in the reverse direction for five or six clicks. I went with six as I would hate to have that drum rubbing

Replace the rubber plug and you're done.

You can then adjust the lever stroke with the nut under the handbrake in the centre console. It should fully engage in 6-8 clicks.

adjusting_handbrake.JPG

Cheers!

  • 9 months later...

should also be noted that if you are going to use old pads with new rotors, the pads should be faced so that they wear evenly on the rotor. it is best to put new pads and rotors on at the same time.

and they would probably need bedding in.

another tip to remember is make sure the hub and rotor surfaces are clean before you put the rotor back on. any grit, flakes of rust or any of that sort of shit between the rotor and the hub will give you runout and shudder problems in a short period of time.

  • 9 months later...
  • 3 months later...

Just a note on Handbrake adjusting I always find when i adjust a handbrake i slack off the handbrake end eg the end connected to the handbrake lever inside the car before adjusting it at the rears just something to think about really basically slack the lever end off then adjust the shoes out at the rear to the required amount then check for 6 clicks at the lever if not loosen or tighten until 6 clicks then it should all be setup correctly without rubbing on the drums etc :nyaanyaa:

  • 11 months later...

Is the whole 6 clicks thing a Nissan recommendation or just a forum thing?

I got my R33 with fairly low km (48,000) and at 58,000 now, my handbrake is tight on the 4th, bites on the 2nd, and generally holds on steep hills on the 3rd!

Is that a low km thing or adjusted different? As i have checked the clearance and it certainly doesnt rub when the handbrake is off.

Is the whole 6 clicks thing a Nissan recommendation or just a forum thing?

I got my R33 with fairly low km (48,000) and at 58,000 now, my handbrake is tight on the 4th, bites on the 2nd, and generally holds on steep hills on the 3rd!

Is that a low km thing or adjusted different? As i have checked the clearance and it certainly doesnt rub when the handbrake is off.

If it doesn't rub, you're all set. IIRC 6 to 8 clicks is what's in the workshop manual.

when replacing a rotor, although it is recomended, do you actually need to replace rotors on both sides at the same time? for example i want to replace the front left only, does that mean i have to replace the front right as well?,

If you replace the front left only, you'll probably end up with uneven braking, as one caliper clamps before the other. With the left disc being new (ie. thicker) it'll meet the pad before the other side does. As you keep pressing your foot down to get the right side to clamp, it'll now be pressing harder on the left side, and so on. So you'll prob end up with the car steering left every time you hit the brakes.

It has been a while since I changed the brakes on my R32 but I don't remember there being any way to tighten one caliper in particular. You'd need to be able to offset the pistons, which you might be able to do when you bleed the brakes after changing the disc. Actually no, I don't think you can because you cant adjust individual calipers on a stock car.

Anyway, I highly recommend changing both, but I guess it depends on how worn the right side is. If the thickness is fairly close, you could be in luck. If you REALLY wanted to only change one, you could have the new one machined to reduce its thickness to match the right hand disc.

  • 9 months later...

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now


  • Similar Content

  • Latest Posts

    • In the context of cam 'upgrader' I mean generally people who upgrade headers/cams - not my specific change. I mean it makes sense that if I had a bigger cam, I may get more false lean readings. So if I went smaller, I'd get less false lean readings. To a point where perhaps stock.. I'd have no false lean readings, according to the ECU. But I'm way richer than stock. My bigger than normal cam in the past also was giving false rich leanings. It's rather odd and doesn't add up or pass the pub test. Realistically what I want is the narrowbands to effectively work as closed loop fuel control and keep my AFR around 14.7 on light sections of the map. Which is of course the purpose of narrowband CL fuel control. So if I can change the switch points so the NB's target 14.7 (as read by my WB) then this should be fine. Haven't actually tested to see what the changed switchpoints actually result in - car needs to be in a position it can idle for awhile to do that. I suspect it will be a troublesome 15 min drive home with lots of stalling and way too rich/lean transient nightmare bucking away for that first drive at 2am or whevener it ends up being. Hopefully it's all tune-able. Realistically it should be. This is a very mild cam.
    • Messing with narrowband switchovers is a terrible bandaid. I don't want to think about it. You are a cam "upgrader" only in concept. As you said, your new cam is actually smaller, so it's technically a downgrade. OK, likely a very small downgrade, but nevertheless. But the big thing that will be the most likely suspect is the change of the advance angle. That change could be equivalent to a substantial decrease in cam lobe duration. I haven't gone to the effort of trying to think about what your change would actually cause. But until someone (you, me (unlikely), Matt, someone else) does so and comes to a conclusion about the effect, it remains a possibility that that is the change that is causing what you're seeing.
    • The previous switchover point was 501mv. The stock value is like ~360. They now were idling at about ~880. The thing is, most people get a false lean condition. I am getting false rich conditions. This isn't a quirk of terminology, most cam upgraders get awful fuel economy because the O2's read false lean and add fuel - Mine are attempting to aggressively subtract fuel.
    • So... the whole idea was to upgrade the power of the motor from stock. The motor I bought with the gearbox had 'some' stuff done to it in the past, but it wasn't as well thought out/what I had wanted to do. The stock heads typically are a big restriction on LS's and need porting to unlock quite a lot of power. You can then go a bit silly with aftermarket castings to get more, aftermarket intake manifolds for a little more, and then porting those for more. <- We are here. Nobody in Australia really goes down this path (for some reason). It might* make 3kw or something more than doing things the tried and true path for 10X the cost. So that's probably why - I wouldn't even recommend it to people, the money was and is likely better spent on just CNC'ing the stock heads and putting a 6.3L stroker kit in. I didn't want to go down the 'normal' path and then think: But if I'd just done a bit more - I could have had a slightly better result. I assumed the heads were running out of flow and it always annoyed me - Turns out the previous installer advanced the cam 6 degrees so this is likely why it was coming on earlier and running out of puff earlier than advertised. The body panels were just lack of planning/no information on this anywhere on the internet and the fact they came out different was annoying. From test fitting the guard it appears I could have gotten away with GTR guards only, but I got the bonnet and raisers and everything else as well for a pretty decent package deal.
×
×
  • Create New...