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Well, it might not be my compressor... The noise eventually got worse even with the AC turned off, and I found this:

post-32445-0-06111400-1442145705_thumb.jpg

It chewed up the belt and I cut it off. Need a new bracket and pulley now. There is sparkly alloy dust all over the swaybar etc.

Anybody know what could have caused this? The bearing still seems OK, oddly enough - spins freely and without noise or resistance.

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Pulley is a bit worse for wear. Replaced it, and replaced the bracket. For reference, in case anybody has to do this in the future (I can't think why you would but...) the bracket can be removed without too much trouble. Need to unbolt the compressor from the bracket, then unbolt the bracket from the engine. Remove airbox and two top metal intake pipes for clearance, as well as remove power steering pump (lines can remain attached) and move out of the way a bit. Plenty of room.

post-32445-0-83863700-1442231075_thumb.jpg

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https://www.sau.com.au/forums/topic/459585-ac-compressor/#findComment-7603387
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